Custom NitroSprings from Metrol

NitroSprings are the next generation in spring technology for industrial applications, providing a number of significant advantages over the traditional methods of generating spring force. NitroSprings are ideal replacements for Belville Washer or disc spring stacks, wire springs (both compressions and tension), die springs, urethane springs, hydraulic and pneumatic spring cylinders.

We work with you

Metrol’s comprehensive process ensures your NitroSprings are expertly designed, tested, and delivered to meet your exact needs. Below is an overview of each key stage in our collaborative approach:

• Metrol provides end-to-end support from initial design to final delivery.
• Flexible consultations cover technical, environmental, and aesthetic requirements.
• Rapid prototyping follows to ensure the design meets expectations.
• Prototypes are built based on the agreed design for performance testing and refinement.
• This process reduces risk, improves efficiency, and incorporates customer feedback.
• Prototypes undergo in-house testing, including:
  
  • Cycle testing (up to 1 million cycles)
  • Pressure testing (up to 1000 bar)
• Design adjustments are recommended if issues arise; prototypes can be sent for customer review.
• Once validated by both Metrol and the customer, a small production batch is manufactured.
• Field testing allows real-world evaluation of performance and durability.
• After successful field testing, full production begins, with remaining units dispatched.
• The process ensures a high-quality, optimised product while saving time and costs.